There are many laboratory appliances that are used in the pharmaceutical industry and one such appliance that always tops the priority list for the pharmaceutical industry is the lab blender. Since all the medicines are made by combining a long list of drugs together, the mixing needs to be carried on with professional lab blenders.
But there is never a single type of laboratory blender used in the pharmaceutical industry since different mixing processes are used. For example, there are some pharmaceutical processes where only octagonal blenders are used while in other cases, vertical blenders are considered as the perfect choice.
So to make things clear for you and to make you understand which type of blender your pharmaceutical process might require, we have come up with a detailed blog post where we will discuss the most common types of lab blenders used in the pharmaceutical industry.
Octagonal blender
As the name suggests, this type of blender has an octagonal shape but both the top and the bottom parts of this blender are polygonal and it also comes equipped with a baffle that facilitates seamless blending. Although the application of this type of blender isn’t limited, it is considered perfect for light blending of dry granules.
Some most talked about features of this type of blender are:-
Cleaning the blenders is pie and it can be done without removing the blender from its site.
The waste reduction in this blender is less in comparison to other blenders and therefore, consumption of granules decreases.
The average speed and the unique shape ensure perfect blending.
Mass blender
The three types of mixtures that can be used in this blender are dry, lump and even wet. There is a single-speed setting for cabin rotation and that too is only in a horizontal plane. The blades have been shaped in the form of a paddle and to facilitate seamless granulation, the blades have been put inside the blender in a horizontal position.
For keeping the laboratory blender safe from dust, the manufacturers use a type of polycarbonate covering. This covering is completely transparent so that the user can keep tabs on the granulation without compromising on the quality.
Even safety is prioritized in these types of blenders as they are equipped with automated safety catches. This system switches off the mixer whenever the cover is opened.
Double Cone Blender
This is the most versatile blender on this list. The types of materials that can be granulated in this blender are:
- Dry powder
- Granules
- Abrasive materials, and much more
As the name suggests, the blender is cone-shaped and it comes equipped with a multi-shear deflector. This deflector makes it easy for the user to remove the materials after granulating. Also, it facilitates the easy blending of dry powder.
If the user wishes to improve the blending of this laboratory blender then all that he has to do is to equip the blender with baffles. But these baffles must be paddle-shaped. Apart from this, even the motor of this type of blender is fire-proof and that also improves the safety.
Vertical Blenders
If there is a pharmaceutical company that is looking forward to blending granules, powder or any kind of pellets then vertical blenders are the best choice. These blenders are made bespokes and therefore, they are also a kind of versatile blender. Every company looking forward to a bin blender can customize the vertical blender as per their requirement.
Some Most Unique Features of Vertical Blenders Are:
- Since there are no bearings present in any kind of vertical blender, it becomes easy for any operator to discharge the blenders whenever they want.
- There is no issue of contamination in these types of blenders and they are even easy to clean without being moved from their position.
- Because of the simple design, it becomes easy for the operator to maintain the blender in its optimal condition, just like a bin blender.
Blenders are the most important equipment used in pharmaceutical industries and therefore, every pharmaceutical company should make sure that they choose the best lab blender as per their requirements. Apart from the quality, the type and application of the lab blender should also be clear.